What Industries Use Predictive Maintenance Analytics?

You rely on a ton of equipment and technology every day. From your phone waking you up in the morning to your car getting you to work to the computer systems you operate on throughout the day, you need these things to function in the best way. However, it’s not uncommon for these essential systems to break down and end up needing some maintenance.

To get the best features, you need to replace a part in your dishwasher or upgrade to the newest iPhone. Doing that maintenance helps you get back on track. It is the same with your systems and equipment at work.

If you are running a manufacturing company or any organization that uses heavy machinery, you want to get on top of issues before they happen, so you keep everyone safe and save the company money. One way to do this is with predictive maintenance. Using analytics lets you understand what’s happening with your systems ahead of time and avoid any severe catastrophes down the line. These predictive models and algorithms can help so many different industries and keep your maintenance costs lower. Let’s dive deeper into predictive maintenance analytics and what industries can benefit most from these practices. 

What is predictive maintenance?

If you’re the type of person who likes to stay on top of a problem before it becomes a major issue, then predictive maintenance is right up your alley. Businesses utilize predictive maintenance analytics to monitor performance and equipment quality to recognize minor problems ahead of time.

Once you see an issue, you can then go in and solve that situation, so your machinery doesn’t experience a total breakdown. By using certain parameters and factors, this technology can gain insights and understand the condition of your machinery at all times. Then corrective or scheduled maintenance can step in to prevent catastrophe.

There are a few levels of maintenance. It starts with reactionary, where you have to clean up a mess that has already occurred. You can level up with planned maintenance, proactive maintenance, and, finally, predictive maintenance. Reduce breakdowns and optimize your operation with this technology. 

Which industries benefit the most?

There are plenty of different businesses and areas that can improve operations with a predictive maintenance program. Essentially, if you run an organization involving technology and equipment, monitoring those systems will benefit you. Manufacturing is a great example. Predictive maintenance in this field allows you to take a good look at factory operations and find ways to improve with strong data analytics. Make sure your machines are operating at full capacity, so you don’t lose time or money with an unexpected repair need.

Another place that uses predictive maintenance is oil and the overall energy industry. Such a big industry needs maintenance work on a regular basis and staying on top of that can help you take your next steps in a smarter way. Lastly, food and beverage can use this digital transformation to streamline daily operations. Be better about food ordering an inventory as you keep ahead of serious issues and risks. If you are involved in any of these industries or something similar, there’s a good chance you can benefit from preventative maintenance.

What are the benefits of this technology?

Predictive maintenance analytics works by monitoring your systems through vibrations, acoustics, infrared technology, and more. All these areas work together to give you a stronger picture of your equipment conditions and the maintenance activity that may be needed. Overall, the benefits help you save money and time by identifying problems and finding a predictive maintenance solution so you can keep plugging along without recurring issues.